Milling & Reclamation

The Foundation for Superior Pavement

Is your pavement showing signs of wear or structural issues? Our expert milling & reclamation services offer a cost-effective way to restore functionality and extend the life of your asphalt surfaces. Invest in durable pavement – contact us today for a complimentary project assessment!

Why Choose Our Milling Services

Expertise in Pavement Rehabilitation

Selecting the right partner for your pavement rehabilitation project is crucial for achieving lasting results. Our team brings considerable experience and expertise in asphalt milling and reclamation, ensuring each job is handled with precision and quality. We understand the complexities of roadway milling and are dedicated to delivering superior performance that meets your specific needs. Here are key reasons property owners and managers choose our services:

Proven Track Record

Our professionals have a history of successful milling and resurfacing projects, demonstrating our capability in pavement recycling.

Advanced Technology

We utilize modern asphalt reclamation machines and cutting-edge technology to ensure efficient and precise milling and pulverizing.

Skilled Tradespeople

Our team consists of highly skilled tradespeople who are experts in every aspect of asphalt milling and paving milling.

Comprehensive Approach

We offer a holistic approach to pavement rehabilitation, from initial assessment to complete mill and pave solutions.

Focus on Sustainability

Our asphalt recycling and reclamation practices are environmentally conscious, promoting sustainable solutions for your project

Customer-Centric Service

We prioritize clear communication and understanding your objectives, ensuring tailored solutions and complete satisfaction.

Asphalt Reclamation: Sustainable Pavement Recycling

Eco-Friendly Renewal Reusing Materials for a Better Future

Asphalt reclamation is an advanced and environmentally responsible approach to pavement rehabilitation. This process involves taking existing asphalt pavement, typically through milling asphalt, and processing it to create new asphalt millings or recycled asphalt pavement (RAP). These recycled materials can then be used as a base for new paving projects or mixed into new asphalt mixes. This pavement recycling significantly reduces the need for new aggregate and binder, saving natural resources and decreasing the environmental impact of road construction. By choosing asphalt reclamation, you’re investing in sustainable solutions that benefit both your project and the environment.

What is Roadway Milling?

Understanding Asphalt Milling

Asphalt milling, also known as roadway milling or paving milling, is the process of removing a portion of an existing asphalt pavement surface. This is typically done using specialized asphalt reclamation machines that precisely grind down the top layer to a specific depth, creating a uniform milled road surface. The material removed, called asphalt millings, can then be recycled, making it an environmentally friendly approach to pavement rehabilitation. This crucial step prepares the existing road or parking lot for a new asphalt overlay, ensuring a smooth, level, and durable new surface that will last for years.

Benefits of Asphalt Milling & Reclamation

Extending the Life of Your Paved Surfaces

Asphalt milling and reclamation offer numerous benefits that go beyond simply improving the surface appearance. These pavement recycling techniques are a strategic investment that contribute significantly to the long-term health and structural integrity of your paved surfaces. They are a smart approach to pavement rehabilitation, preventing larger problems and reducing future costs. Here are the key advantages you can expect from these processes:

Cost-Effective Renewal

Milling removes damaged layers, allowing for resurfacing without full reconstruction, significantly lowering project cost.

Improved Drainage

Creating a consistent milled road surface can enhance surface runoff and drainage systems, preventing water damage.

Enhanced Pavement Strength

By addressing underlying issues and creating a stable base, milling and resurfacing improve the overall pavement strength and durability.

Sustainable Practices

Asphalt reclamation involves pavement recycling, reducing waste and the need for new materials, which is beneficial for the environment.

Smoother Ride Quality

The resulting milled road surface provides a smoother, more even surface for traffic, improving safety and comfort.

Extends Pavement Lifespan

By removing fatigued asphalt and creating a fresh base, milling and paving practices significantly extend the operational life of your road or parking lot.

Residential & Commercial Milling

Tailored Solutions for Every Surface

The scale and specific needs of milling services vary greatly between residential and commercial properties. For a residential project, such as an asphalt driveway, milling might focus on addressing isolated damage or preparing for a simple mill and overlay to improve surface aesthetics and function. For commercial buildings like retail centers or industrial facilities, milling parking lot projects or roadway milling requires robust asphalt reclamation machines and more extensive full depth milling capabilities to handle heavy traffic loads and large areas. Our team has the expertise to deliver precise and efficient milling solutions customized to the unique demands of each property type.

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Our Milling & Reclamation Process

Our Method for Pavement Excellence

Our approach to milling & reclamation is thorough and systematic, designed to deliver optimal pavement rehabilitation results. We employ precise techniques and advanced asphalt reclamation machines to ensure every project adheres to the highest standards of quality and efficiency. Our team manages each step carefully, from initial assessment to the final preparation for new paving. Here’s an overview of our comprehensive milling and reclamation procedure:

Site Evaluation

We begin with a detailed inspection of the existing pavement to assess its condition, identify damage, and determine the necessary milling depth.

Precision Marking

Our team accurately marks the areas designated for milling, ensuring only the required sections of the road or parking lot are removed.

Milling Operation

Using specialized milling asphalt equipment, we precisely grind away the top layer of asphalt, creating a uniform milled road surface at the specified depth.

Debris Removal

All generated asphalt millings are efficiently collected and hauled away from the project site, preparing the surface for the next step.

Surface Preparation

The newly milled road surface is thoroughly cleaned and prepared, ensuring optimal adhesion for the subsequent asphalt overlay or paving.

Quality Assurance

A final inspection confirms the milled road surface meets all specifications, ready for the next phase of your pavement rehabilitation.

Integrating Milling with Paving Projects

The Mill and Pave Approach

The “mill and pave” approach is a highly effective strategy for comprehensive pavement rehabilitation. This process involves the efficient removal of the old, worn-out asphalt pavement through milling, followed immediately by the installation of a fresh asphalt overlay. This integrated approach minimizes disruption to traffic and accelerates project completion. By using full depth milling or paving milling to prepare the existing base, the new asphalt layer can bond seamlessly, creating a stronger, smoother, and more durable surface. The mill and pave asphalt method is a streamlined way to achieve significant pavement improvements with optimal performance and efficiency.

Soil Stabilization & Pavement Rehabilitation through Milling

Strengthening Pavement from Below

In some pavement rehabilitation projects, particularly those with unstable underlying soil, soil stabilization is a crucial step that can be integrated with milling services. Soil stabilization involves altering the properties of the soil base to improve its strength, durability, and resistance to water and traffic loads. When performing full depth milling, the existing asphalt and a portion of the soil can be mixed with stabilizing agents like cement or lime. This creates a stronger, more uniform base for the new pavement, preventing future subsidence and ensuring the long-term structural integrity of the road or parking lot. This combined approach ensures your investment in new paving rests on a solid foundation.

Explore Our Other Comprehensive Pavement & Site Services

Your Complete Partner for Property Pavement Needs.

Our expertise in milling & reclamation is part of a broader commitment to your property’s entire outdoor infrastructure. We offer a full spectrum of services designed to enhance the durability, functionality, and safety of your paved surfaces and surrounding areas. Our skilled contractors provide integrated solutions for a cohesive and well-maintained property.

Client Feedback

Full Depth Milling vs. Mill and Overlay

Selecting the Best Method for Your Project.

When considering pavement rehabilitation, understanding the differences between full depth milling and mill and overlay is key. Full depth milling involves removing the entire asphalt pavement layer, reaching down to the base or soil. This comprehensive approach is suitable for pavements with significant structural damage or when soil stabilization is needed. In contrast, mill and overlay (also known as mill and pave asphalt) removes only a portion of the top asphalt layer, typically 2-4 inches, before a new asphalt surface is applied. This method is often preferred for pavements with surface-level damage or for achieving improved ride quality economically. Our experts can help you choose the correct milling solution for your specific project.

Creating a Perfect Base

Laying the Groundwork for Durable Paving.

The creation of a precise milled road surface is a critical step in achieving long-lasting pavement quality. When we mill asphalt, our asphalt reclamation machines are calibrated to remove the existing surface layer to a consistent depth. This highly accurate process eliminates irregularities, ruts, and cracks, creating a level and uniform base. This newly prepared surface is essential for the proper bonding and performance of any subsequent asphalt overlay or new paving. The precision achieved in milling directly contributes to the overall structural integrity and durability of the finished road or parking lot, ensuring a superior surface that stands the test of time.

FAQs

What is asphalt milling and why is it important for pavement rehabilitation?

Asphalt milling is the process of removing the top layer of old asphalt pavement from a road or parking lot. It’s important for pavement rehabilitation because it removes damaged surfaces and prepares a smooth, level base for new paving, extending the life of the pavement.

How does asphalt reclamation benefit both the environment and project costs?

Asphalt reclamation benefits the environment by recycling old asphalt pavement into new materials, reducing waste. For project costs, it saves money by reusing existing materials and often requires less new asphalt, making pavement recycling an economical solution.

What's the main difference between full depth milling and a mill and overlay project?

Full depth milling removes all layers of asphalt pavement down to the base or soil, often used for major structural damage. A mill and overlay, also known as mill and pave, removes only the top few inches of asphalt before a new surface is installed, ideal for surface issues and improving ride quality.

Can roadway milling help improve the structural integrity of a pavement base?

Yes, roadway milling can significantly improve structural integrity. When performed as full depth milling, it allows for soil stabilization of the underlying base before new asphalt is laid. This creates a stronger foundation that resists future damage from traffic and water, improving overall performance.

What common types of asphalt damage typically require professional asphalt milling?

Professional asphalt milling is commonly used to fix various asphalt damage types, including severe rutting, widespread cracking that extends deep into the pavement, and areas where the surface has become uneven or badly deteriorated. It creates a fresh, even milled road surface for new paving.

Get a Free Milling & Reclamation Estimate!

Renew Your Pavement Today

Don’t let worn pavement diminish your property’s appeal or safety. Investing in expert milling & reclamation provides a durable, cost-effective solution for long-term pavement health. Our team at KW Asphalt & Concrete Services is ready to help. Contact us today for a free estimate and begin your pavement rehabilitation project.